Numerous additives can enhance the performance and processing of materials, with Acrylic Processing Aid (ACR) being particularly notable, especially in the production of PVC products. ACR plays a crucial role in enhancing processability, mechanical properties, making it an indispensable material in various industrial applications. In this comprehensive guide, TLD Vietnam will show the importance of ACR in PVC manufacturing, explore its various benefits, and highlight how it has become an indispensable component for industries aiming to optimize their production processes and improve the properties of PVC products.
What Is ACR?
ACR is prepared from acrylate monomers by emulsion polymerization process. ACR typically exists in the form of a fine powder.
What Are The Benefits Of Using ACR?
ACR helps increase the homogeneity and flow of the plastic mixture, reduces mold adhesion, and minimizes cracking during extrusion. Thanks to this, the manufacturing process becomes smoother, helping to reduce waste and saving costs.
Enhancing product performance
ACR improves the surface gloss of the product. Due to the uniform plasticization, it can also assist in improving the mechanical properties of the product such as tensile strength, impact strength, and elongation at break. ACR also enhances the heat and chemical resistance of the products, allowing them to be used in harsh conditions.
Increasing product flexibility
With ACR, we can adjust the characteristics of plastic products that match to specific usage needs. For example, it’s possible for manufacturer to adjust the hardness, toughness, gloss, or color of the product by using different types of ACR or changing the addition ratio.
Reducing production costs
ACR saves energy, and increases production efficiency. As a result, the production costs of plastic products are reduced. Additionally, the ACR additive has several other benefits such as:
- Reducing shrinkage and warping of the product
- Improving the adhesion of paint
- Providing UV resistanceÂ
- Environmental Benefits
Improved processability and efficiency with ACR can lead to reduced energy consumption and lower environmental impact during manufacturing. This is increasingly important as industries move towards more sustainable practices.
What Are The Industrial Applications Of ACR For PVC?
ACR is a non-toxic and non-flammable product that can improve the processability of PVC and improve the physical properties of the final product. ACR for PVC has a wide range of applications in the industry.
PVC pipes and fittings
In the production of PVC pipes and fittings, ACR enhances processability, mechanical strength, and surface of products. This is crucial for ensuring that the pipes and fittings meet industry standards and perform reliably in their applications.
PVC Profiles and Sidings
ACR is used in the construction industry for manufacturing PVC profiles and sidings. It provides better dimensional stability, surface quality, and weather resistance, which are essential for building materials exposed to various environmental conditions.
Wire and CableÂ
ACR is also employed in the production of PVC wire and cable coatings. It enhances the flexibility, thermal stability, and durability of the coatings, ensuring that the wires and cables can withstand various mechanical and environmental stresses.
Automotive Parts
In the automotive industry, it is used to manufacture various PVC components. It provides better mechanical properties and surface finish, which are crucial for both the functionality and appearance of automotive parts.
Specifically, ACR for PVC can improve the flowability of PVC. It can also increase the flexibility of PVC, making it less likely to crack or break. In addition, ACR for PVC can improve the impact resistance of PVC products, making them more durable.
The Forecast Global Market Of ACR
In 2020, many sectors throughout the world have suffered as a result of the COVID-19 pandemic. It has seen a decrease in demand because of a drop in consumption for plastics from end-use industries such as automotive, building & construction, consumer goods, packaging, and others. The construction sector was the most affected by COVID-19, as it had already been struggling with financial instability for more than a year related to the impact of non-banking financial institutions on the financial sector.
The slowdown in construction has also affected demand for PVC, which is used in pipes, siding, windows, and doors. According to the US Census Bureau, housing developments fell 19% in April compared to the previous year. PVC consumption dropped by 25% over that period. Many projects have been left unfinished because of a lack of money. With the stated factors, the ACR market is expected to experience sluggish growth in 2020 before recovering with positive growth during the forecast period.
The global ACR market was valued at US $688.78Â in 2022, and it is expected to reach US $1084.51 by 2029 with a CAGR of 6.7% during the forecast period. The growing need for ACR in industries such as automotive, consumer products, building & construction, and packaging is driving the market growth. The market is expected to be driven by factors such as the substitution of conventional materials with PVC and increased demand for ACR from Asia-Pacific during the forecast period.
Read more: Acrylic Processing Aid Market
Conclusion
ACR plays a pivotal role in enhancing the performance and processability of PVC products across various industries. From improving mechanical properties and surface quality to reducing production costs and environmental impact, ACR is an indispensable additive for manufacturers. Despite recent market challenges, the global demand for ACR is expected to grow, driven by its critical role in the manufacturing of high-quality, reliable, and sustainable PVC products.
TLD Vietnam – A Reliable Supplier Of ACR
TLD Vietnam is proud to be the leading supplier of chemical solutions in Vietnam. Our products are renowned for their high quality and competitive pricing, perfectly tailored to meet the demands of our valued customers. We main committed to exploring and leveraging the full potential of ACR to meet the evolving needs of the industry. Our products has features:
- Improve the processing performance of rigid PVC plastic.
- Promote the plasticization and melting of PVC compound.
- Reduce processing temperature and improve the surface gloss of products.
- Improve the thermal flow properties and extrusion speed of PVC resin.
- Increase melt strength and improve elongation properties.
- Make PVC products more uniform and improve their physical properties, such as mechanical strength.
